High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process

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Year of Establishment
2015-04-29
Address
101st Floor, Building 1, No. 78, Yintong Road, Shuikou Village, Dalang Town, Dongguan, ...
  • High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
  • High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
  • High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
  • High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
  • High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
  • High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
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  • Overview
  • Product Description
  • Company Profile
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
GY0015
Condition
New
Certification
RoHS, ISO9001
Standard
DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized
Customized
Material
Stainless Steel
Application
Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Processing Method
CNC Machining
Surface Treatmen
Electroplating and Oxidation
Quotations
Fob
Accuracy
0.05
Transport Package
Boxs
Specification
D30X50
Trademark
ganyuan
Origin
China
Production Capacity
100, 000 Pieces/Year

Packaging & Delivery

Package Size
10.00cm * 10.00cm * 5.00cm
Package Gross Weight
1.000kg

Product Description

High-quality CNC milling and manufacturing of knurled shaft parts - electroplating process

Ganyuan Factory has focused on knurled shaft manufacturing for over 20 years. Relying on high-precision CNC equipment and professional forming processes, we strictly control the shaft precision, knurling depth, and surface hardness to ensure that our products have clear anti-slip textures, excellent grip, and stable transmission performance.

Product Description
 
Production type Custom production and processing Material stainless steel
Processing methods CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting Processing Equipment CNC Trining Parts  5-axis CNC machining center, grinder, wire cutting
Accuracy ±0.02mm Whether proofing yes
Is it customized yes Proofing time 7-15 days
OEM/ODM OEM ODM CNC machining service surface treatment Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation
Origin Dongguan, China Quotations FOB
Business Type: Manufacturer/Factory & Trading Company Main Products: CNC parts; Machining parts  
Management System Certification: ISO 9001:2015 Average Lead Time: Peak Season Lead Time: within 15 workdays          Off Season Lead Time: within 15 workdays                 
 
High-Precision Milling and Turning Solutions for Professional Knurled Shafts
As a core component in precision transmission and manual adjustment mechanisms, the precise knurling texture, high-precision journal fit, and reliable torque transmission capability of knurled shafts directly determine the operating feel, anti-slip performance, and service life of the equipment. We specialize in providing advanced milling and turning services for various knurled shafts. By integrating high-precision turning, knurling, and feature milling into a single-clamp integrated manufacturing process, we provide customers with knurled shaft solutions that combine excellent grip, precise transmission performance, and high consistency.
High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
Technological Breakthroughs and Process Innovations in Knurled Shaft Manufacturing
Traditional knurled shaft machining typically requires turning the outer diameter of the shaft on a lathe before transferring it to a knurling machine for knurling. Multiple clamping operations are not only inefficient but also make it difficult to guarantee the precise positional relationship and overall coaxiality of the knurling texture and the journal reference. Our milling and turning technology completes all precision machining processes in a single clamping operation, integrating the outer diameter turning of the shaft, knurling, keyway milling, and thread machining into a continuous process.

Integrated Manufacturing Capabilities for Knurled Shafts
We leverage a high-precision multi-axis milling and turning center and a high-rigidity tailstock support system to achieve efficient and high-precision integrated molding of various knurled shafts:

Precision Reference Turning: High-precision turning of the outer diameter, end face, steps, and conical surfaces of each knurled shaft is completed, establishing a stable reference for subsequent knurling and feature machining. Surface roughness can reach below Ra0.4μm, and roundness is controlled within 0.003mm.

Precision Knurling Texture Forming: Through precise C-axis indexing and dedicated knurling tools, straight knurling, lattice knurling, or special anti-slip textures are precisely formed in one operation. The knurling depth is uniform and consistent, the texture is clear and sharp, without burrs or extrusion deformation, ensuring a comfortable grip and anti-slip effect.

Precision Milling of Keyways and Splines: Through precise linkage of the Y-axis and C-axis, single keyways, double keyways, or splines on the shaft are precisely milled in one operation. Keyway symmetry is controlled within 0.015mm, and positional accuracy can reach ±0.01mm.
High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process
Our Comprehensive Quality Assurance System for Knurled Shafts
We have established a rigorous quality control system that matches the requirements of precision transmission and operating components. In addition to online inspection, we are equipped with professional equipment such as high-precision coordinate measuring machines, surface roughness testers, roundness testers, and universal tool microscopes. We not only precisely inspect all mating dimensions and geometric tolerances of the knurled shafts, but also conduct 100% comprehensive verification of the knurling depth and uniformity, coaxiality at various levels, keyway symmetry, thread accuracy, and surface integrity. We also perform feel evaluation and anti-slip testing. We ensure that every knurled shaft we deliver is not only a precisely dimensional transmission component, but also a high-quality core component with a comfortable feel, reliable anti-slip performance, and stable torque transmission.

 
 
Company Profile
 

       We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process

two-dimensional testing

High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process

 

Packaging & Shipping

Packaging Details

1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;

2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;

3. According to the requirement of customer.High-Quality CNC Milling and Manufacturing of Knurled Shaft Parts - Electroplating Process

FAQ

Q1: Where can I get product and pricing information?
A1: Please send us an inquiry email and we will contact you after receiving it.

Q2: How long will it take to receive samples?
A2: It depends on your specific product, usually 3-7 days.

Q3: What information do you need for a quote?
A3: Please provide product drawings in PDF format, preferably in STEP or IGS format.

Q4: What are the payment terms?
A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for your inspection, and then you can pay the balance. For small orders, we accept PayPal, and the commission will be added to the order. For large orders, we recommend wire transfer.

Q5: How will the goods be shipped?
A5: We ship via a logistics company.

Q6: Are you a trading company or a factory?
A6: We are a manufacturing company with 17 experienced engineers and over 50 employees, and a factory area of approximately 3,000 square meters.

Q7: What if I don't have a drawing?
A7: Please send your sample to our factory so we can replicate it and provide a better solution. If you provide a picture or sketch with dimensions (length, height, width), we will create a CAD or 3D file for you.

Q8: Can we provide some samples before mass production?
A8: Of course.

Q9: Are my drawings safe after I send them to you?
A9: Yes, we will keep them safe and will not disclose them to third parties without your permission.

Q10: Can I see how the product is performing without visiting your company?
A10: We will provide a detailed production plan and send weekly reports with digital photos and videos to demonstrate processing progress.

Q11: If the product you produce is of poor quality, can I get a refund?
A11: In fact, we will not risk producing inferior products. At the same time, we produce high-quality products until you are satisfied.

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