Reliable Mask Knurling Wheel Components Are Manufactured Using CNC Machining Technology.

• Customization: Available
• Certification: CE, ISO
• Color: Fixed
• Model NO.: GY20230826006
• Customized: Customized
• Standard: National
• Type: Connection
• Material: Stainless Steel
• Processing Method: CNC Machining
• Customization Available: Yes
• Surface Finish: Electroplating and Hard Anodizing
• Accuracy: Fob
• Transport Package: Professional Packaging
• Specification: 30*10*30
• Trademark: ganyuan
• Origin: China
• Production Capacity: 100, 00 Pieces/Year
• Package Size: 10.00cm * 10.00cm * 5.00cm
• Package Gross Weight: 1.000kg
• Lead Time: 5 days (1 - 10 Pieces) ; 15 days (11 - 25 Pieces) ; 25 days (26 - 100 Pieces) ; To be negotiated ( > 100 Pieces)

Product Description

CNC technology is used to manufacture reliable knurling wheel components for face masks

We specialize in manufacturing knurled wheel components for mask machines, employing CNC milling and turning processes to ensure a tolerance accuracy of ±0.02mm. Custom orders based on drawings or samples are welcome, with a minimum order quantity of 10 pieces and on-time delivery within 15 days. Our products feature clear textures, are wear-resistant and durable, ensuring the stable operation of mask production lines. Inquiries about customized solutions are welcome.
 

Product Description

 

Production type	Custom production and processing	Material	stainless steel
Processing methods	CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting	Processing Equipment	CNC Trining Parts  5-axis CNC machining center, grinder, wire cutting
Accuracy	±0.05mm	Whether proofing	yes
Is it customized	yes	Proofing time	7-15 days
OEM/ODM	OEM ODM CNC machining service	surface treatment	Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation
Origin	Dongguan, China	Quotations	FOB
Business Type:	Manufacturer/Factory & Trading Company	Main Products:	CNC parts; Machining parts
Management System Certification:	ISO 9001:2015	Production Capacity:	10000

In the intricate chain of mask production, there is a seemingly tiny yet crucial component-the knurling wheel. While it doesn't directly participate in the mask's filtration process, it's a key player in shaping the mask's unique appearance and ensuring wearing comfort, truly an "invisible artist" on the production line.

The core function of theis to press fine, embossed textures onto the non-woven fabric surface of the mask's edges. These textures are not arbitrary decorations but precisely calculated functional structures. Through specific pattern designs, the knurling wheel can significantly increase the friction coefficient of the mask fabric without compromising the material's integrity. When the user folds or unfolds the mask, these pressed textures provide the necessary "grip," allowing the mask to maintain its shape stably and preventing accidental collapse during wear, thus ensuring protective effectiveness.

From a manufacturing perspective, the knurling wheel itself is a model of. It is typically made of high-quality tool steel or stainless steel, through multiple processes including precision CNC machining, heat treatment, and surface treatment. The precision, depth, and uniformity of its surface texture directly affect the quality of the final product. A qualified knurling wheel needs to ensure the embossing effect while avoiding cutting or tearing the fragile non-woven fabric material. This requires the wheel surface pattern to have just the right balance of sharpness and durability.

With the evolution of mask technology, the design of knurling wheels has also been constantly innovating. From early simple straight lines, it has developed into today's complex geometric patterns; from a single function to one that balances aesthetics and functionality; from general specifications to customized designs for masks of different materials and layers, the technological content of knurling wheels has been continuously improving. Some advanced designs can even perform micro-reinforcement of the material in local areas while embossing the pattern, further enhancing the strength of

On high-speed production lines, knurling wheels come into contact with mask materials hundreds of times per minute. Their durability and stability directly affect production efficiency and cost. High-quality knurling wheels can maintain a clear pattern even after millions of embossing cycles, while inferior products may result in blurred patterns, material damage, and a large number of scraps.

This inconspicuous component iscombination of precision mechanics, materials science, and ergonomics. It silently leaves a unique mark on each mask, transforming flat non-woven fabric into a three-dimensional protective device, achieving a harmonious unity of technology and art within a small space.

 

Company Profile

    
 We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.
5-axis CNC workshop

      
Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.

2.5-dimensional

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment.
We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment.
If you are interested in our products, please contact me and I will provide the best price support and quality service.

Three-dimensional imager

I believe we will establish a good and long-term cooperation.
Welcome to send pictures and letters to discuss, thank you!  
 

Our Advantages

       We cooperate with many high-quality material suppliers, and the quality is very guaranteed. Please feel free to choose our materials. At the same time, supporting documents can be provided for all materials. Materials are available, such as aluminum alloy, steel alloy, carbon steel, stainless steel, copper, brass, titanium alloy, bronze, nylon, acrylic, etc.

       Aluminum 6061/6063/7075; Iron 1215/45/1045; Stainless steel 303/304/316; Copper; Brass; Bronze (H59/H62/T2/H65); Plastic POM/PE/PSU/PA/PEEK, etc. can be based on Customer requirements.

Packaging & Shipping

Packaging Details
1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag +   kraft paper + carton + pallet;
3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can
pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is
preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with
dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won't release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the
machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are
satisfied.