Precision CNC Machined Brass Flange Parts for Industrial Applications

Product Description

Precision CNC machined brass for industrial applications

Ganyuan Factory has focused on manufacturing brass flange parts for over 20 years. Relying on high-precision CNC equipment and professional testing technology, we strictly control the accuracy of the flange sealing surface, the distribution of holes, and the overall flatness to ensure reliable sealing and excellent conductivity in pipe connections and equipment interfaces.

Product Description

 

Production type	Custom production and processing	Material	copper
Processing methods	CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting	Processing Equipment	CNC Trining Parts  5-axis CNC machining center, grinder, wire cutting
Accuracy	±0.02mm	Whether proofing	yes
Is it customized	yes	Proofing time	7-15 days
OEM/ODM	OEM ODM CNC machining service	surface treatment	Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation
Origin	Dongguan, China	Quotations	FOB
Business Type:	Manufacturer/Factory & Trading Company	Main Products:	CNC parts; Machining parts
Management System Certification:	ISO 9001:2015	Average Lead Time:	Peak Season Lead Time: within 15 workdays          Off Season Lead Time: within 15 workdays

 

 

Detailed Explanation of the Core Features of CNC-Machinered Brass Flanges: Precision Sealing, Robust Connections Empowering Multiple Fields

Brass flanges are core connection components in piping systems, hydraulic and pneumatic systems, and many other fields. They undertake critical functions such as pipeline connection and sealing, and their precision and sealing performance directly determine pipeline safety and lifespan. Compared to traditional processes, CNC-machined brass flanges, utilizing high-quality H59, H62, and H65 brass materials and combined with CNC precision machining capabilities, offer significant advantages in sealing, strength, and corrosion resistance. They are the preferred solution for medium- and low-pressure, precision pipelines and can meet both standardized and non-standard customized needs.

I. Precision and Controllable, Tight Sealing
Sealing is the core indicator of brass flanges. CNC machining achieves micron-level tolerance control, fundamentally solving the leakage problems of traditional flanges.

- Key dimensional tolerances ≤ ±0.01mm, sealing surface flatness and bolt hole accuracy meet standards, surface roughness Ra ≤ 0.4μm, perfectly fitting the gasket, leak-free, suitable for harsh sealing scenarios such as high pressure and vacuum;

- Single clamping and avoids cumulative errors, ensuring a flat flange surface, precise bolt holes, and uniform tightening force, improving sealing reliability, suitable for high-end scenarios such as precision instruments;

- Precise control of sealing surface angle and thickness adapts to various sealing forms such as flat and convex surfaces, meeting diverse pipeline sealing needs.

II. Superior Material, Outstanding Strength, Stable and Durable Connection
Utilizing high-quality brass base material, combined with CNC precision machining, enhances mechanical properties, reduces maintenance costs, and is suitable for long-term use under various operating conditions.

- Utilizing H59, H62, and H65 brass bars, the flanges are machined as a single piece, free of sand holes and impurities, . The structure is robust, exhibiting excellent tensile and compressive strength, and is resistant to deformation and cracking over long-term use.

- Brass possesses good wear resistance and toughness. CNC machining ensures neat edges and corners, reducing friction loss. It is naturally corrosion-resistant and rust-resistant, tolerating fresh water and mild acid/alkali environments.

III. Excellent Thermal and Electrical Conductivity, Suitable for Special Functional Scenarios
Unlike stainless steel and cast iron flanges, brass flanges offer superior thermal and electrical conductivity. Combined with CNC structural optimization, they achieve both connection and function, broadening application scenarios.

- Brass has a high thermal conductivity, enabling rapid heat transfer from pipelines and preventing localized overheating. Suitable for high-temperature pipelines such as those carrying hot oil and steam, it assists in equipment cooling and extends system life.

- Excellent electrical conductivity allows for precise control of , making it suitable as a conductive flange for electronic and communication equipment without signal interference, and suitable for magnetic field-sensitive scenarios.

- Optimized structural layout of thermal and electrical conduction channels balances stability and efficiency, making it suitable for special pipeline scenarios such as high-end electronics and precision instruments.

 IV. High-Efficiency Processing, Stable Batch Production, and Outstanding Cost-Effectiveness
The easy-machining characteristics of brass perfectly complement the advantages of CNC automation, improving efficiency, ensuring batch quality, controlling costs, and adapting to large-scale supporting applications.

- Brass has low cutting resistance and is less prone to tool sticking. High-speed is more than 50% higher than stainless steel flanges, with less tool wear and significantly shorter processing cycles.

- Standardized programming and processes ensure uniform flange dimensions and precision within the same batch, achieving a 99.9% pass rate. High consistency in bolt holes and sealing surfaces facilitates batch assembly and interchangeability.

Masterful Craftsmanship, Empowering Precision Pipeline Connections

CNC-machined brass flanges combine high precision, tight sealing, and high stability, making them suitable for pipeline connections in various fields. They are core components for medium and low-pressure, precision pipelines. We have deep expertise in CNC precision machining, relying on high-precision equipment and strict management to and non-standard customized services. Familiar with the processing characteristics of various brasses, we provide high-quality solutions for various industries with professional technology and reliable quality, helping to upgrade pipeline systems to precision and stability.

 

 

Company Profile

 

       We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

 

Packaging & Shipping

Packaging Details

1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;

2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;

3. According to the requirement of customer.

FAQ

Q1: Where can I get product and pricing information?
A1: Please send us an inquiry email and we will contact you after receiving it.

Q2: How long will it take to receive samples?
A2: It depends on your specific product, usually 3-7 days.

Q3: What information do you need for a quote?
A3: Please provide product drawings in PDF format, preferably in STEP or IGS format.

Q4: What are the payment terms?
A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for your inspection, and then you can pay the balance. For small orders, we accept PayPal, and the commission will be added to the order. For large orders, we recommend wire transfer.

Q5: How will the goods be shipped?
A5: We ship via a logistics company.

Q6: Are you a trading company or a factory?
A6: We are a manufacturing company with 17 experienced engineers and over 50 employees, and a factory area of approximately 3,000 square meters.

Q7: What if I don't have a drawing?
A7: Please send your sample to our factory so we can replicate it and provide a better solution. If you provide a picture or sketch with dimensions (length, height, width), we will create a CAD or 3D file for you.

Q8: Can we provide some samples before mass production?
A8: Of course.

Q9: Are my drawings safe after I send them to you?
A9: Yes, we will keep them safe and will not disclose them to third parties without your permission.

Q10: Can I see how the product is performing without visiting your company?
A10: We will provide a detailed production plan and send weekly reports with digital photos and videos to demonstrate processing progress.

Q11: If the product you produce is of poor quality, can I get a refund?
A11: In fact, we will not risk producing inferior products. At the same time, we produce high-quality products until you are satisfied.